Commercial Epoxy & Urethane Flooring

Protecting Your Floors with Professional-Grade Coating Systems

Commercial and industrial floors endure constant punishment from heavy equipment, foot traffic, chemical exposure, and temperature fluctuations. At Bi-State Masonry, we install professional epoxy and urethane floor coating systems that protect your concrete investment while creating safer, more attractive work environments. Serving the greater Quad Cities region and facilities throughout Iowa and Illinois, we bring over 26 years of commercial masonry expertise to every flooring project.

Commercial Epoxy Floor Coating Systems

Epoxy floor coatings consist of a two-part resin system that chemically bonds to prepared concrete surfaces, creating an extremely durable and seamless finish. When properly installed, epoxy flooring transforms ordinary concrete into a high-performance surface capable of withstanding years of heavy use. Our commercial epoxy systems range from thin-mil coatings for lighter duty applications to high-build systems exceeding 20 mils for demanding industrial environments.

We install epoxy floor coatings suited to each facility's specific requirements. Factors such as traffic type, chemical exposure, temperature conditions, and aesthetic preferences all influence the system we recommend. Unlike consumer-grade products available at hardware stores, the commercial epoxy systems we use contain higher solids content and superior chemical formulations designed for long-term performance in challenging environments.

Types of Epoxy Systems We Install

• 100% solids epoxy coatings for maximum durability and chemical resistance
• Self-leveling epoxy systems for smooth, seamless finishes
• Epoxy mortar systems for heavy-duty industrial applications
• Decorative flake and quartz broadcast systems
• Anti-static and ESD-compliant epoxy flooring

Urethane Floor Coating Systems

Urethane floor coatings offer distinct advantages over epoxy in certain applications, particularly where UV stability, flexibility, and extreme abrasion resistance are priorities. We often combine urethane topcoats with epoxy base systems to achieve optimal performance—the epoxy provides excellent adhesion and chemical resistance while the urethane topcoat delivers superior wear resistance and maintains color stability even in areas exposed to sunlight.

For facilities requiring the highest level of durability, we install troweled urethane mortar systems ranging from 1/8 inch to 1/4 inch thick. These heavy-duty systems withstand constant forklift traffic, thermal shock, and aggressive cleaning protocols. Urethane cement mortars are particularly suited to food and beverage processing facilities, pharmaceutical plants, and other environments where USDA compliance and frequent sanitation are required.

Urethane Flooring Applications

• High-traffic warehouse aisles and loading docks
• Food processing and commercial kitchen floors
• Manufacturing areas with heavy equipment
• Pharmaceutical and cleanroom facilities
• Areas exposed to thermal cycling and temperature extremes

Industries and Facilities We Serve

Our commercial floor coating services extend throughout the Iowa and Illinois corridor, from Des Moines through the Quad Cities and east toward the greater Chicago suburbs. We work with facility managers, general contractors, and building owners across a wide range of industries, applying the same attention to detail we bring to our commercial masonry work.

Manufacturing and Industrial Facilities

Manufacturing floors face constant stress from equipment loads, material handling, and production activities. Our industrial floor coatings protect against impact damage, chemical spills, and abrasion while creating a surface that is easy to maintain. We install systems rated for heavy forklift traffic and can incorporate safety markings, aisle striping, and designated work zones directly into the floor coating system.

Warehouses and Distribution Centers

Warehouse floors require seamless, dust-free surfaces that stand up to continuous rolling traffic from pallet jacks and forklifts. Untreated concrete generates dust that settles on stored products and creates maintenance challenges. Our epoxy and urethane coatings seal the concrete surface, eliminating dusting while providing a smooth, impact-resistant finish that protects against cracking and spalling in high-traffic areas.

Food and Beverage Processing

Food processing facilities demand floors that meet strict sanitation requirements while withstanding aggressive cleaning chemicals, thermal shock from hot water wash-downs, and constant moisture exposure. We install USDA-compliant urethane cement systems with antimicrobial properties and can incorporate slope-to-drain configurations for proper drainage. These systems maintain their integrity through years of daily sanitation procedures.

Additional Commercial Applications

Benefits of Professional Floor Coating Systems

Investing in a professionally installed epoxy or urethane floor coating system delivers measurable returns through reduced maintenance costs, extended concrete life, improved safety, and enhanced facility appearance. The performance of any floor coating depends directly on proper surface preparation and application—factors that distinguish professional installation from do-it-yourself alternatives.

Durability and Longevity

Commercial-grade epoxy and urethane coatings create a protective barrier that shields concrete from damage. These systems resist impact, abrasion, and chemical attack far better than bare or painted concrete. Properly installed coatings can last 10-20 years or longer with appropriate maintenance, making them a cost-effective long-term solution compared to frequent concrete repairs or replacements.

Easy Maintenance and Cleaning

Sealed, non-porous surfaces dramatically simplify cleaning and maintenance. Dirt, oil, and liquids cannot penetrate the coating and wipe away easily with standard cleaning methods. Facilities no longer need to strip and wax floors—routine damp mopping maintains the floor's appearance. This ease of cleaning is particularly valuable in food processing, healthcare, and other environments where sanitation is critical.

Safety Improvements

Floor coatings enhance workplace safety in several ways. Light-reflective finishes improve visibility in warehouses and manufacturing areas. Anti-slip aggregates and textures can be incorporated into topcoats to provide traction in wet or oily conditions. The elimination of concrete dusting improves air quality, and seamless surfaces eliminate trip hazards caused by deteriorating joints and cracks.

Chemical and Stain Resistance

Different coating systems offer varying degrees of chemical resistance. We select formulations based on each facility's specific exposure risks—whether automotive fluids, industrial solvents, food acids, or cleaning chemicals. Proper chemical resistance prevents staining, protects the underlying concrete, and maintains a professional appearance despite daily exposure to potentially damaging substances.

Our Floor Coating Installation Process

The performance and longevity of any floor coating system depends heavily on surface preparation. Industry data indicates that up to 80% of coating failures result from inadequate surface preparation rather than product deficiencies. At Bi-State Masonry, we follow rigorous preparation protocols to ensure proper adhesion and long-term performance.

Surface Preparation

We begin every project with a thorough evaluation of the existing concrete. This includes testing for moisture content, identifying any previous coatings or contaminants, and assessing the overall condition of the substrate. Depending on conditions, preparation may involve shot blasting, diamond grinding, or scarifying to create the surface profile necessary for coating adhesion. We repair cracks, spalls, and damaged areas before coating application.

System Selection and Application

Based on our assessment and your facility's specific requirements, we recommend an appropriate coating system. Application typically involves multiple coats—a primer coat to penetrate and seal the concrete, intermediate coats for thickness and performance properties, and a topcoat for wear resistance and appearance. We carefully control temperature, humidity, and application thickness to ensure proper curing and performance.

Minimizing Downtime

We understand that floor coating projects create operational disruptions. Our team works efficiently and can often complete projects in phases to keep portions of your facility operational. Depending on the system selected, return-to-service times range from overnight for certain urethane coatings to several days for high-build epoxy systems that require full cure before traffic.

Frequently Asked Questions

What is the difference between epoxy and urethane floor coatings?

Epoxy coatings provide excellent adhesion to concrete and strong chemical resistance, making them ideal as primers and base coats. Urethane coatings offer superior abrasion resistance and UV stability, so they work well as protective topcoats. Many high-performance systems combine both materials—epoxy for the foundation layers and urethane for the wear surface. Urethane cement mortars are also available for heavy-duty applications requiring thermal shock resistance.

How long does a commercial floor coating installation take?

Project timelines vary based on floor size, condition, and the coating system selected. A straightforward coating project on well-prepared concrete might take 2-3 days. More extensive work involving significant concrete repair, moisture remediation, or multi-layer mortar systems can extend to a week or more. We provide detailed timelines during the estimate process and work with you to minimize operational disruption.

How long will an epoxy floor coating last?

Commercial-grade epoxy and urethane floor coatings typically last 10-20 years when properly installed and maintained. Actual longevity depends on the coating system selected, the intensity of use, and maintenance practices. High-traffic areas may require periodic topcoat refreshes. We discuss expected performance and maintenance requirements for each project based on your specific conditions.

Can you apply new coatings over existing epoxy floors?

In many cases, yes. Existing epoxy floors that are well-adhered can often be recoated after proper surface preparation. However, coatings that are peeling, flaking, or poorly bonded must be removed before new coatings can be applied. We assess the condition of existing flooring during our evaluation and recommend the appropriate approach.

Do you offer floor coatings for facilities that must remain operational?

Yes. We routinely work in occupied facilities by installing coatings in phases, completing one section while others remain in use. Fast-curing coating systems are also available for situations requiring minimal downtime. We develop project schedules that accommodate your operational needs while ensuring proper installation.

What areas do you serve for commercial floor coating projects?

We install commercial epoxy and urethane floor coatings throughout Iowa and Illinois, from Des Moines through the Quad Cities region and east toward the greater Chicago suburbs. Our commercial service area allows us to serve manufacturing facilities, warehouses, food processors, and other industrial clients across this corridor. Contact us to confirm service availability for your location.

Request a Free Estimate for Your Commercial Flooring Project

Bi-State Masonry provides free estimates for commercial epoxy and urethane floor coating projects throughout Iowa and Illinois. Our team will evaluate your existing floors, discuss your performance requirements, and recommend a coating system suited to your facility and budget. With over 26 years of commercial construction experience and the ability to handle projects of any scale, we deliver professional results that protect your investment for years to come.

Contact us today at (309) 786-8800 or complete our online inquiry form to schedule your evaluation. We look forward to discussing how our floor coating solutions can benefit your facility.